Case Study: Fuel Pump PCBA for Harley-Davidson Motorcycles

Table of Contents

Company Profile

Harley-Davidson motorcycles are manufactured by the Harley-Davidson Motor Company, founded in 1903 by William Harley and the Davidson brothers in Milwaukee. As a world-renowned leisure motorcycle brand, Harley-Davidson’s growth mirrors the evolution of American brands since 1903. This project involves collaborating with MELLING, a Harley-Davidson supplier in Brazil, to develop oil pumps for Harley-Davidson motorcycles.

Product Introduction

Fuel pump PCBA for Harley motorcycles.

Fuel Pump PCBA for Harley-Davidson Motorcycles

What we did

After surface mount technology (SMT) production, we offer a one-stop shop of additional services including software programming, functional testing, baking and dehumidification of PCBs, conformal coating, and dispensing organic sealant. We also conduct a final assembly test (FCT) to ensure the overall functionality of the PCBA.

Fuel pump PCB schematic
Fuel pump PCB schematic (2)

Customer pain points

Long process

Customers need to procure various electronic components, printed circuit boards, and other materials from multiple suppliers, which involves managing logistics, quality, pricing, and other factors. This significantly complicates their production management.

poor quality

The customer’s previous production sample did not meet PCBA standards, resulting in poor product quality. This led to extensive post-production repairs and delayed product delivery.

High risk

In electronic product manufacturing, human errors, supplier issues, and other factors can lead to material damage, incorrect shipments, and other problems, resulting in decreased product quality or even complete failure.

Solution

One-stop integrated service

Our company has established a dedicated team to provide comprehensive, one-stop integration services. We help customers streamline their production process by taking over tasks such as component sourcing, PCB manufacturing, SMT assembly, and testing, thereby reducing lead times and management costs.

Full process quality control

Our production department offers a professional technical team and advanced equipment to handle various stages of the production process, including component sourcing, SMT assembly, and testing. By outsourcing these tasks to us, our clients can avoid production inefficiencies and cost overruns. Our quality assurance department ensures the delivery of defect-free PCBAs through both automated and manual inspection processes.

Reduce risk at scale

Our procurement department rigorously oversees quality control, inspection, and feedback mechanisms throughout the procurement process. By leveraging economies of scale in production, logistics, and supply chain management, we significantly reduce our clients’ logistics and production costs. Additionally, our bulk purchasing power enables us to negotiate better prices for components, thereby optimizing our clients’ overall production processes and boosting efficiency.

Get Free DFM Check and Sample

DFM inspection report available within 3 hours, PCBA quotation provided within 24 hours, sample fee refunded after placing an order.

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